Basic Info.
Model NO.
FST-PVC pipe line
Computerized
Computerized
Certification
CE, ISO9001:2008
Transport Package
Film Packing in Container
Specification
40ft container
Product Description
Product Description
Product Overview1. Purpose and scope of application
This production line is mainly used to produce small and medium-sized PVC pipes, which are mainly used for cold-formed electrical casings, cable sheaths, etc.
2. Equipment composition and characteristics
Process flow of PVC pipe production line
Main production process: raw material + auxiliary preparation → mixing → conveying and feeding → forced feeding → conical twin-screw extruder → extrusion die → sizing sleeve → spray vacuum setting box → spray or immersion cooling water tank →Printing Machine→Crawler Tractor→Cutting Machine→Tube Flaring Machine→Tube Stacking Rack→Finished Product Inspection and PackagingProduct Parameters
PRODUCT SPECIFICATIONS
| | |
| SJSZ55 Conical twin screw extruder with Spiral Loader | |
| Double Pipe Extrusion mould | |
| Double Pipe Vacuum forming machine | |
| Double Pipe Hauling-off machine and Cutting Machine | |
| | |
| High Speed Hot and Cold Mixer (100/200, 200/500, 300/600, 500/1000) | 1 set (Optional) |
7 | Laser Printer | 1 set (Optional) |
8 | Crusher | 1 set (Optional) |
9 | Pulverizer | 1 set (Optional) |
ACTUAL PRODUCTS
(1) Mixing of raw materials: PVC stabilizer, plasticizer, antioxidant and other auxiliary materials are added to the high-speed mixer according to the proportion and process. After the material moves at high speed in the mixer, the strong self-friction generated makes the material heat up. to the set process temperature, and then discharged from the high-speed mixer to the cooling mixer to cool it down to prevent plasticization and agglomeration.
(2) Extruder part: This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product. Due to the characteristics of the conical screw, the feeding section has a larger diameter, and the heat transfer area and shear speed of the material are relatively large, which is conducive to the plasticization of the material. The high shear rate enables the melt to be extruded at a lower temperature. When the screw rotates in the barrel, the PVC mixture is plasticized and pushed to the head, so as to achieve compaction, melting, mixing and homogenization; and achieve the purpose of exhausting and dehydrating. The feeding device and screw drive device adopt frequency conversion speed regulation, which can realize synchronous speed regulation.(3) Extrusion die part: the PVC that has been compacted, melted, mixed and homogenized, and the subsequent material is pushed to the die by the screw. The extrusion die is the key component of pipe forming. In theory, the design of the die head is different for pipes with different component contents, so the appropriate extrusion die head should be selected according to the application of the actual product.
(4) The vacuum setting water tank is used for the setting and cooling of pipes. The vacuum setting water tank is equipped with a vacuum system and a water circulation system for setting and cooling, a stainless steel box, and circulating water spray cooling, height adjustment device.
(5) The tractor is used to continuously and automatically lead the cooled and hardened pipes out of the machine head. This machine adopts frequency conversion and stepless speed regulation, which supports synchronous speed regulation with the extruder. The stability of the tractor is directly related to the uniformity of the wall thickness of the extruded pipe. Fosita Machinery has rich design and manufacturing experience in this area and can well meet this requirement.(6) Cutting machine: accept the signal given by the travel switch or other fixed-length devices, perform automatic cutting, and delay the turn over to implement flow production. The cutting machine keeps pace with the running of the pipe during the cutting process. The electric and pneumatic drive is completed. The cutting machine is equipped with a vacuum device, which can suck out the debris generated by cutting in time and recycle it.
(7) The turning action of the turning frame is realized by the air cylinder through the control of the air circuit. The turning frame is equipped with a limit device. After the cutting saw cuts the pipe, the pipe continues to be conveyed. After a delay, the cylinder starts to work to realize the turning of the material. action to achieve the purpose of unloading. After unloading, it will automatically reset after a delay of several seconds, waiting for the next cycle.Advantages of this production line: 1.Replacement molds can produce pipes with different diameters.
2.With a set of molds to produce two or four tubes at the same time.Increased production efficiency.
3.More cost-effective production line.
4.Greatly saving the use of the factory space.
5.High energy efficiency, just a set of power systems.
6.Can significantly reduce the number of operators.
7.Simple operation.
What's The Main Business In Your Company?
The main products are PE/PPR/PVC pipe production lines,WPC/PVC profile produciton lines,PET bottles and PP/PE filmsrecycling line,Plastic
wastes pelletizing lines, and all kinds of otherauxiliary equipments,such as Mixer,Crusher,Pulverizer,Shredder,Water Chiller and so on.
Can you tell me your payment way and delivery and guarantee time?
1. Delivery Time: 30 working days after receiving your down payment.
2. Payment Condition: 30% by T/T for deposit and 70% by T/T before delivery time.
3.Guarantee: 12 months for the machine (the electric parts for 6 months).
During this guarantee period, FOSITA will provide spare parts without any charge in case of quality discrepancy caused by us. If the
malfunctions are caused by your incorrect operations, FOSITA will provide the buyer spare parts at cost price.
How about your arrangement for inspection,installation and testing work?
1. After all machines are delivered to customer's factory;
2. FOSITA will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's
factory.
3.The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses
generated, e.g. visa formalities, meals, accommodation and allowance for each engineer.
4.Engineer will give free training lessons to labors in buyer's
factory.
Where Is Your Company And Factory Address?
We are in Yongli industrial zone,Leyu town,Zhangjiagang city,Jiangsu Province,and it's near to Shanghai,only 1 hour driven by high speed train.
Address:
Leyu Town, Zhangjiagang City, Jiangsu Province, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Suzhou Fosita Science & Technology Co., Ltd. is located in Leyu town, Zhangjiagang City Jiangsu Province, which is an economic booming zone of Changjiang Delta. Along the Changjiang River, Zhangjiagang is full of enormous potential, and becomes the focus of world attention. It is where that many world top 500 enterprises have created new economic myths. The Changjiang River bestows creative, aggressive Fosita people who express their pride and dreams in this city.
Suzhou Fosita is a modernized enterprise specializing in research, development, manufacture and sales. The main products of our company include plastic pipes, profiles, plates as well as sheets production lines, waste plastic cleaning, recycling and granulating lines as well as single machines such as single screw extrudrs, twin-screw extruders, hard plastic pipes belling machines, etc. It is equipped with advanced manufacturing, processing equipments, strict products inspection systems, technical staff with abundant experience, and sales staff specialized in international trade. Highlighting and perfecting details is to embody the confidence and practice that Fosita people carry the concept of quality through every section of manufacturing. We believe that only this kind of products can win new victory among fierce competitions in this feild, which will lay a solid foundation for stepping onto the world arena.
Our business ideology is "our quality is measured by professional level". All Fosita people will take every effort to realise this business ideology. We believe that distinguished life will accompany you forever surpported by our good quality and considerate service.